Guangdong Wagna Power Technology Co.,Ltd.:Your Trustworthy Biogas Generator Manufacturer!

 

WAGNA, an international and professional power solution brand, has been focusing on industrial engine research and development to supply reliable, durable, and environmental power solutions for global users. WAGNA is specialized in design, manufacture, installation and maintenance of engine, alternator, control system and generator sets. In the field of diesel generators. WAGNA D-series products provides power solutions for different kinds of power supply needs, including building construction, medical institution, road transport, industrial, oil exploration, mining, telecommunication, national defense, outdoor engineering etc. With capability of 120% overload. Wagna provides more possibilities for future expanding and stabilities of performance.

 

Leading Service
We are committed to constantly innovating our products to provide foreign customers with a large number of high-quality products to exceed customer satisfaction. We can also provide customized services according to customers' requirements such as size, color, appearance, etc. We can provide the most favorable price and high-quality products.

 

Quality Guaranteed
We have been continuously researching and innovating to meet the needs of different customers. At the same time, we always adhere to strict quality control to ensure that the quality of every product meets international standards.

 

Wide Sales Countries
Our products have been exported to more than 40 countries, such as Russia, Australia, USA, UK, Germany, Ukraine, Iran, Romania, Hungary, Mexico, Brazil, Chile, Canada, Spain, Colombia, etc. We have agents in the USA, Australia, Singapore, Kuwait, Russia.

 

Various Types of Products
In the field of new energy for gas power generation. WAGNA G series are devoted to developing and applying for renewable energy such as biomass gas, biogas, coal seam gas, petroleum gas and natural gas, and other clean energy, so that WAGNA products can provide a wide range of services in oil and gas exploration, coal mining, agricultural production, animal husbandry, landfills, kitchen waste, urban sewage treatment, etc. WAGNA gas generator sets are ranged from 20KVA to 4000KVA, and also provide optional services for CHP and a whole series of ancillary engineering services.

  • 34KVA Biogas Generator
    Engine brand: WAGNA
    Model Number: GC33W-50B
    COP: 27KW/34KVA
    Frequency: 50HZ/60HZ
    Rated Voltage: 400/230V adjustable
    Fuel Type : Biogas
    Product Warranty:...
  • 45KVA Biogas Generator
    Engine brand: WAGNA
    Model Number: GC44W-50B
    COP: 40KW/50KVA
    Frequency: 50HZ/60HZ
    Rated Voltage: 400/230V adjustable
    Fuel Type : Biogas
    Product Warranty:...
  • 56KVA Biogas Generator
    Engine brand: WAGNA
    Model Number: GC55W-50B
    COP: 45KW/56KVA
    Frequency: 50HZ/60HZ
    Rated Voltage: 400/230V adjustable
    Fuel Type : Biogas
    Product Warranty:...
  • 71KVA Biogas Generator
    Engine brand: WAGNA
    Model Number: GC70W-50B
    COP: 57KW/71KVA
    Frequency: 50HZ/60HZ
    Rated Voltage: 400/230V adjustable
    Fuel Type : Biogas
    Product Warranty:...
  • 90KVA Biogas Generator
    Engine brand: WAGNA
    Model Number: GC85W-50B
    COP: 72KW/90KVA
    Frequency: 50HZ/60HZ
    Rated Voltage: 400/230V adjustable
    Fuel Type : Biogas
    Product Warranty:...
  • 113KVA Biogas Generator
    Engine brand: WAGNA
    Model Number: GC110W-50B
    COP: 90KW/113KVA
    Frequency: 50HZ/60HZ
    Rated Voltage: 400/230V adjustable
    Fuel Type : Biogas
    Product...
  • 138KVA Biogas Generator
    Engine brand: WAGNA
    Model Number: GC120W-50B
    COP: 110KW/138KVA
    Frequency: 50HZ/60HZ
    Rated Voltage: 400/230V adjustable
    Fuel Type : Biogas
    Product...
  • 135KVA Biogas Generator
    Engine brand: WAGNA
    Model Number: GC130W-50B
    COP: 108KW/135KVA
    Frequency: 50HZ/60HZ
    Rated Voltage: 400/230V adjustable
    Fuel Type : Biogas
    Product...
  • 169KVA Biogas Generator
    Engine brand: WAGNA
    Model Number: GC148W-50B
    COP: 135KW/169KVA
    Frequency: 50HZ/60HZ
    Rated Voltage: 400/230V adjustable
    Fuel Type : Biogas
    Product...
  • 202KVA Biogas Generator
    Engine brand: WAGNA
    Model Number: GC200W-50B
    COP: 162KW / 202KVA
    Frequency: 50HZ/60HZ
    Rated Voltage: 400/230V adjustable
    Fuel Type : Biogas
    Product...
  • 500KVA Biogas Generator
    Engine brand: WAGNA
    Model Number: GC440W-50B
    COP: 360KW/450KVA
    Frequency: 50HZ/60HZ
    Rated Voltage: 400/230V adjustable
    Fuel Type : Biogas
    Product...
  • 338KVA Biogas Generator
    Engine brand: WAGNA
    Model Number: GC330W-50B
    COP: 270KW/337KVA
    Frequency: 50HZ/60HZ
    Rated Voltage: 400/230V adjustable
    Fuel Type : Biogas
    Product...
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Wagna biogas engine is which is built to EU standards with high efficiency (86% total efficiency ), low consumption, clean . Biogas CHP/CCHP generates and recycles the wasted heat or hot water to provide useful thermal / cooling energy, such as air condition , domestic hot water and industrial processes ,etc .

 

138KVA Biogas Generator

 

What Is Biogas Generator?

A biogas generator, or biogas digester, is a system that facilitates the production of biogas. It processes organic materials in an oxygen-free environment, resulting in the generation of biogas and digestate, a nutrient-rich substance that can be used as fertilizer.

 

 
Advantages of Biogas Generator
 

 

Biogas is Eco-Friendly

Biogas is a renewable, as well as a clean, source of energy. Gas generated through biodigestion is Biogas is a renewable, as well as a clean, source of energy. Gas generated through biodigestion is non-polluting; it actually reduces greenhouse emissions (i.e. reduces the greenhouse effect). No combustion takes place in the process, meaning there is zero emission of greenhouse gasses into the atmosphere; therefore, using gas from waste as a form of energy is a great way to combat global warming.

Unsurprisingly, concern for the environment is a major reason why the use of biogas has become more widespread. Biogas plants significantly curb the greenhouse effect: the plants lower methane emissions by capturing this harmful gas and using it as fuel. Biogas generation helps cut reliance on the use of fossil fuels, such as oil and coal.

Another biogas advantage is that unlike other types of renewable energies, the process to create the gas is natural, not requiring energy for the generation process. In addition, the raw materials used in the production of biogas are renewable, as trees and crops will continue to grow. Manure, food scraps, and crop residue are raw materials that will always be available, which makes it a highly sustainable option.

Biogas Generator Reduces Soil and Water Pollution

Overflowing landfills don’t only spread foul smells- they also allow toxic liquids to drain into underground water sources.

Subsequently, another advantage of biogas is that biogas generation may improve water quality. Moreover, anaerobic digestion deactivates pathogens and parasites; thus, it’s also quite effective in reducing the incidence of waterborne diseases. Similarly, waste collection and management significantly improve in areas with biogas plants. This in turn, leads to improvements in the environment, sanitation, and hygiene.

Biogas Generator Produces Organic Fertilizer

The by-product of the biogas generation process is enriched organic digestate, which is a perfect supplement to, or substitute for, chemical fertilizers. The fertilizer discharge from the digester can accelerate plant growth and resilience to diseases, whereas commercial fertilizers contain chemicals that have toxic effects and can cause food poisoning, among other things.

It’s A Simple and Low-Cost Technology That Encourages A Circular Economy

The technology used to produce biogas is quite cheap. It is easy to set up and needs little investment when used on a small scale. Small biodigesters can be used right at home, utilizing kitchen waste and animal manure. A household system pays for itself after a while and the materials used for generation are absolutely free. The gas produced can be used directly for cooking and generation of electricity. This is what allows the cost of biogas production to be relatively low.

Farms can make use of biogas plants and waste products produced by their livestock every day. The waste products of one cow can provide enough energy to power a lightbulb for an entire day.

In large plants, biogas can also be compressed to achieve the quality of natural gas and utilized to power automobiles. Building such plants requires relatively low capital investment and creates green jobs. For instance, in India, 10 million jobs were created, mostly in rural areas, in plants and in organic waste collection.

Healthy Cooking Alternative

Biogas generators save women and children from the daunting task of firewood collection. As a result, more time is left for cooking and cleaning. More importantly, cooking on a gas stove, instead of over an open fire, prevents the family from being exposed to smoke in the kitchen. This helps prevent deadly respiratory diseases. Sadly, 4.3 million people a year die prematurely from illnesses attributed to the household air pollution caused by the inefficient use of solid fuels for cooking.

 

Types of Biogas Generators

 

 

Small-scale Biogas Generators

Ideal for households or small farms, these generators are compact and relatively easy to manage. They provide a sustainable solution for waste disposal and energy needs on a smaller scale.

 

Industrial Biogas Generators

These are designed for large-scale operations such as municipal waste treatment plants or large agricultural farms. They handle significant volumes of organic waste and produce substantial amounts of biogas.

 

Portable Biogas Generators

Portable biogas generators are mobile units that can be used for temporary needs, such as outdoor events or remote locations. They offer flexibility and ease of transportation.

 

 

How Biogas Generators Work
34KVA Biogas Generator
 

The Science Behind Biogas Production

Biogas production occurs through anaerobic digestion, a biological process in which microorganisms break down organic materials in the absence of oxygen. This process yields biogas and digestate, transforming waste into valuable resources.

56KVA Biogas Generator
 

Key Components of a Biogas Generator

Digester Tank: The main component where the anaerobic digestion occurs.
Inlet Pipe: Where organic waste is fed into the digester.
Outlet Pipe: For removing the digestate.
Gas Storage Tank: Stores the produced biogas.
Agitators: Mix the contents to ensure uniform digestion.
Heating System: Maintains optimal temperatures for microbial activity.

113KVA Biogas Generator
 

The Digestion Process

Hydrolysis: Breaking down complex organic materials into simpler molecules.
Acidogenesis: Conversion of these molecules into volatile fatty acids.
Acetogenesis: Further breakdown into acetic acid, CO2, and hydrogen.
Methanogenesis: Production of methane and CO2 by methanogenic bacteria.

 

 

Setting Up A Biogas Generator

Choosing the Right Type
Consider factors such as the volume of waste, available space, and energy needs when selecting a biogas generator.

 

Sizing Your Biogas Generator
The size of the biogas generator should match the amount of organic waste produced and the energy requirements. Oversizing or undersizing can lead to inefficiencies.

 

Installation Process
Site Selection: Choose a location that is convenient for waste input and output management.

Foundation Construction: Build a solid foundation to support the digester.

Component Installation: Set up the digester tank, inlet, outlet, gas storage, and other components.

System Integration: Connect the biogas generator to energy systems such as stoves or generators.

56KVA Biogas Generator

 

 
Applications of Biogas Generator
 

 

Electricity Generation

The application of biogas to electricity generation is the most common of all uses. Biogas made from plant material offers a renewable way to generate electricity. Unlike solar power available only during the day or wind power made only intermittently, biogas uses a reliable field crop grown and harvested by farmers.

Biogas possesses chemical energy, and therefore electricity from biogas comes as a result of converting this chemical energy to mechanical energy and finally into electricity. This is done by the use of transducers such as generators and turbines that convert energy from one form to another. This electricity can be used both domestically and commercially since it can be made in small and large scale.

Connect the biogas source to the inlet of the gas engine. The biogas source may be a cylinder that contains pressurized gas or directly from a digester, which is the means of decomposing the organic material. The gas engine is designed to work in a similar manner to that of a car, since it is composed of pistons within which the gas is burnt and used to rotate a shaft, converting the chemical energy in the biogas into mechanical energy through motion.

Connect the gas engine to the AC generator in such a way that the rotating shaft powers the AC generator. The motion transferred to the AC generator produces electricity through magnetism.

In Combined Heat and Power (CHP) Plants

The application of biogas to produce combined heat and power should be as common as electricity generation, but the additional CHP plant requires additional investment, so the add-on equipment needed to use the waste heat may not be installed. Whenever that happens it should be seen as a missed opportunity. There is almost always a use to which the heat can be put, from electricity generation. Energy which would otherwise have to be wasted to the air around the cooling fans.

The valuable component of biogas is methane (CH4) which typically makes up 60%, with the balance being carbon dioxide (CO2) and small percentages of other gases. The proportion of methane depends on the feedstock and the efficiency of the process, with the range for methane content being 40% to 70%. Biogas is saturated and contains H2S, and the simplest use is in a boiler to produce hot water or steam.

The most common use is where the biogas fuels an internal combustion gas engine in a Combined Heat and Power (CHP) unit to produce electricity and heat. In Sweden the compressed gas is used as a vehicle fuel and there are a number of biogas filling stations for cars and buses. The gas can also be upgraded and used in gas supply networks. The use of biogas in solid oxide fuel cells is also being researched.

Biogas can be combusted directly to produce heat. In this case, there is no need to scrub the hydrogen sulphide in the biogas. Usually the process utilize dual-fuel burner and the conversion efficiency is 80 to 90%. The main components of the system are anaerobic digester, biogas holder, pressure switch, booster fan, solenoid valve, dual fuel burner and combustion air blower.

Fuel Cells

Theoretically, biogas can be converted directly into electricity by using a fuel cell. However, this process requires very clean gas and expensive fuel cells. Therefore, this option is still a matter for research and is not currently a practical option. The conversion of biogas to electric power by a generator set is much more practical.

Injection Into a Natural Gas Pipeline

To understand the application of biogas as a fuel added into fossil fuel natural gas supply pipelines, needs to be explained.

When purified to a suitable extent to be injected in a natural gas pipeline, the pure gas is usually called “biomethane”. Biomethane injected in this way is in demand in many countries where the population is keen to comply with climate change reduction methods. The gas industry calls the compressed biomethane “Renewable Natural Gas” or RNG.

According to figures from the Coalition for Renewable Natural Gas, of more than 1,000 landfills that could be candidates for biogas production, only 42 high-BTU landfill gas-to-energy projects are producing RNG, biomethane, upgraded or pipeline-quality biogas.

Local gas distribution and transmission pipeline companies are increasingly being approached to purchase and/or take delivery of renewable natural gas (RNG) into their existing lines for general distribution. RNG is derived from anaerobic decomposition of a wide variety of organic materials, including dairy and agricultural waste and wastewater and landfill sources.

Within the natural gas industry, the term ‘biogas’ refers to gas produced directly from digesters or landfills; it is often burned on or off-site in generators for conversion to electricity or simply flared. Cleaned biogas or biomethane, more commonly referred to today as RNG, is the target product for inclusion in the natural gas pipeline grid.

As a Renewal Fuel for Transport Vehicles

If concentrated and compressed, and ideal application of biogas exists in vehicle transportation. Biogas powers automobiles. As early as 2007, an estimated 12,000 vehicles were being fueled with upgraded biogas worldwide, mostly in Europe. The big advantage for transport use can be that a fleet of trucks can be fueled by biogas very efficiently, if the vehicles are fueled at the same location as the biogas plant. If so, there is no cost for transporting the biogas to the point-of-use.

 

 
FAQ
 

Q: What are the factors affecting biogas generator?

A: The process of biogas production occurs anaerobically in sealed digesters through four microbial phases that ultimately produce methane. Key factors that affect biogas production are temperature, pH, substrate composition, inhibitors, and maintaining anaerobic conditions.

Q: How much electricity does a biogas generator produce?

A: Each cubic meter (m3) of biogas contains the equivalent of 6 kWh of calorific energy. However, when we convert biogas to electricity, in a biogas powered electric generator, we get about 2 kWh of useable electricity, the rest turns into heat which can also be used for heating applications.

Q: Does biogas driven generator pollute air?

A: Gas generated through biodigestion is Biogas is a renewable, as well as a clean, source of energy. Gas generated through biodigestion is non-polluting; it actually reduces greenhouse emissions (i.e. reduces the greenhouse effect).

Q: What are the advantages of using a biogas generator?

A: Because these fossil fuels contribute to climate change, biogas actually reduces greenhouse gas emissions by preventing additional fossil fuel burning—and it is therefore a great way to combat global climate change.

Q: What are the two main products of biogas generators?

A: Biogas is made up mostly of carbon dioxide and methane and can be used in a very similar way to natural gas.

Q: How to make money from biogas?

A: One can sell the biogas to many organizations by filling them in tanks and can make a huge profit out of that. Also, it is eco-friendly and does not affect the environment, that's why it will be always in demand.

Q: Why are biogas generators built underground?

A: The plant is constructed underground, protecting it from physical damage and saving space. While the underground digester is protected from low temperatures at night and during cold seasons, sunshine and warm seasons take longer to heat up the digester.

Q: What are the dangers of biogas?

A: Under certain conditions, biogas in combination with air can form an explosive gas mixture. The risk of fire and explosion is particularly high close to digesters and gas reservoirs. It can occur because of a gas leak, creation of an explosive zone, welding, clogged or frozen pipes or others.

Q: Is biogas cheaper than natural gas?

A: Biogas uses simple and low-cost technology, which makes it cost-effective. Whereas natural gas is quite expensive – 30% more than biogas. For more information about worldwide biogas covering systems and storage please feel free to contact us.

Q: What is the best waste for biogas?

A: Food waste and kitchen waste has the highest methane yield for biogas – likely due to the high lipid content of food waste. Substrates that have a higher lipid content create high methane outputs then carbohydrates or proteins, so ensuring yields from food waste contain at least 30% fat is key.

Q: How reliable is biogas?

A: Stored biogas can provide a clean, renewable, and reliable source of baseload power in place of coal or natural gas. Baseload power is consistently produced to meet minimum power demands; renewable baseload power can complement more intermittent renewables.

Guangdong Wagna Power Technology Co., Ltd. is well-known as one of the leading biogas generator manufacturers and suppliers in China. If you're going to buy durable biogas generator at competitive price, welcome to get more information from our factory.

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